Abstract:For the common stator winding short circuit and rotor eccentricity faults in surface-mounted permanent magnet synchronous motors, a flexible printed circuit board with small footprint and capable of accommodating a large number of windings was used to fabricate the detection coil, which was then arranged in the stator slots to capture magnetic field information. For the stator winding short circuit fault, a winding short circuit detection method using dual orthogonal phase-locked loop to extract fault characteristic values was proposed. This method can effectively distinguish the short circuit resistance, short circuit winding number, and fault location, and was not affected by the motors speed fluctuations. For the rotor eccentricity fault, a differential bridge structure of the detection coil based on high-frequency injection was proposed for eccentricity detection, and ultimately, a 2% eccentricity detection can be achieved. For the composite fault, a fault discrimination scheme based on convolutional neural networks was introduced, and the performance of different learning methods was compared. The experimental results show that under the composite fault condition, a 98% correct rate of winding short circuit assessment is achieved, and the eccentricity detection error using AlexNet with a training data proportion of 60% is only 5%.